Galvanized hollow sections: square and rectangular tubes to EN 10219

Hot-dip galvanized square and rectangular hollow sections to EN 10219 in S235JRH, S275J0H and S355J2H, plus what to know when galvanizing fabricated steel.

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Our cold-formed square and rectangular hollow sections to EN 10219 can be supplied black, with a red-oxide primer, or hot-dip galvanized. Galvanized tubes are used where steel stays outdoors or in damp conditions — fences, railings, canopies, agricultural structures and support frames.

Sizes and grades

Galvanized hollow sections we supply
ShapeSizesWallsGrades
Square20×20 to 500×500 mm1.5–18 mmS235JRH, S275J0H, S355J2H
Rectangular30×20 to 500×450 mm1.5–18 mmS235JRH, S275J0H, S355J2H

Each size page lists the grades it is rolled in and its weight and section properties; select the galvanized finish there. Circular hollow sections are supplied black, with a galvanizing-ready surface on request. Full size and weight tables are in Hollow section sizes and weights.

Galvanized tube or galvanizing after fabrication?

Galvanized lengths suit bolted assemblies and parts that are only cut and drilled. If members are welded into frames, welding burns off the zinc around the joints. For welded assemblies it is usually better to fabricate in black steel and hot-dip galvanize the finished parts, typically to EN ISO 1461.

EN ISO 1461 — minimum coating thickness on articles that are not centrifuged
Steel thicknessLocal minimumMean minimum
over 6 mm70 µm85 µm
over 3 mm up to 6 mm55 µm70 µm
1.5 mm up to 3 mm45 µm55 µm
under 1.5 mm35 µm45 µm
  • Vent and drain holes: closed hollow sections must have holes so molten zinc can flow in and out and air can escape. Design them to EN ISO 14713-2 and agree positions with the galvanizer.
  • Steel chemistry: silicon and phosphorus content affect coating thickness and appearance. Tell the galvanizer the grade, and ask for the cast analysis on the 3.1 certificate if appearance matters.
  • Distortion: long, thin-walled or asymmetric assemblies can distort in the bath. Discuss size and shape with the galvanizer before fabrication.

Our fabrication service can quote welded assemblies from your drawings with galvanizing after fabrication.

How to order

State size, grade and finish together, for example 100×100×4, S355J2H, hot-dip galvanized, with lengths and quantities. Standard length is 6 m; special lengths from 4 m to 12 m on request. Send it through the quote form.

Questions

Is the inside of the tube galvanized?

Yes. Our galvanized hollow sections are hot-dip galvanized as finished tubes, so the molten zinc coats both the outside and the inside surfaces.

Can galvanized tubes be painted?

Yes, as a duplex system. The surface needs suitable preparation, such as sweep blasting or a compatible primer, according to the paint system.

Which grade should I choose?

The grade comes from the structural design. See Hollow section steel grades for what each grade means.

Ready to order?

Send your sizes, material and quantities — we confirm feasibility, lead time and price.

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Galvanized hollow sections: square and rectangular tubes to EN 10219 | Alterna Metals